Ion exchange is a process that includes two very similar applications of the same technology. The first is water softening. This is the process of removing ions from the water and replacing them with sodium ions and chloride ions. The most common use for this is residential, where a ho  meowner is trying to reduce the hardness or improve the taste of the water that the municipal service provides. This also reduces deposits and scale that can be left from water with a high level of hardness. The second application is deionization. In deionization, the hardness and other ions that are initially in the water are removed and replaced with H+ and OH- ions, which can combine to form water. This is used in applications where extremely pure water is required. |
The process works like this: Ion exchange resins (little beads that are charged) are coated with the replacement ions. In the case of water softening the beads are coated with Na+ and Cl-. In the case of deionization, they are coated with H+ and OH-. Water flows over the resin. The ions in the water are attracted to the resin. The ions in the water attach themselves to the resin, and knock off the ions that are already attached.
The resin is exhausted when all of the replacement ions are gone. In order to replenish the resin, also called regenerating the resin, a strong solution of the replenishment ions must be applied to the resin. This removes the ions that came from the water and regenerates the resin. The solution that is used to regenerate the water softeners is concentrated salt water called brine. There are two solutions that are used to regenerate a deionizer. One is a concentrated acid, and the other is a concentrated base.
Methods of Water Purification
Ion exchange systems
An ion exchange system consists of a tank containing small beads of synthetic resin. The beads are treated to selectively adsorb either cations or anions and exchange certain ions based on their relative activity compared to the resin. This process of ion exchange will continue until all available exchange sites are filled, at which point the resin is exhausted and must be regenerated by suitable chemicals.
- Water softening. The ion exchange water softener is one of the most common tools of water treatment. Its function is to remove scale-forming calcium and magnesium ions from hard water. In many cases soluble iron (ferrous) can also be removed with softeners. A standard water softener has four major components: a resin tank, resin, a brine tank, and a valve or controller. However, water softening is disadvantageous when high quality water is required since sodium ions will be present after the ion exchange process.
- Demineralization/deionization. Ion exchange deionizers (Dl) use synthetic resins similar to those used in water softeners. Typically used on water that has already been prefiltered, DI uses a two-stage process to remove virtually all ionic material remaining in water. Two types of synthetic resins are used, one to remove positively charged ions (cations) and another to remove negatively charged ions (anions). Resins have limited capacities and must be regenerated upon exhaustion.
- Two-bed and mixed-bed deionizers. The two basic configurations of deionizers are two-bed and mixed-bed. Two-bed deionizers have separate tanks of cation and anion resins. In mixed-bed deionizers, the anion and cation resins are blended into a single tank or vessel. Generally, mixed-bed systems will produce higher quality water with a lower total capacity than two-bed systems.
Deionization can produce extremely high-quality water in terms of dissolved ions or minerals, but they do not generally remove organics and can become a breeding ground for bacteria.
Organic scavenging
Organic scavengers, or traps, are ion exchange resins that contain strong-base anion resin regenerated with sodium chloride brine. Since most naturally occurring organics have a slightly negative charge, they are absorbed by the anion resin. After the resin is loaded, the organics can be displaced by high concentrations of Cl during regeneration.
Treatment systems for:
Arsenic
Uranium
Nitrates
Sulfates
Calcium
Magnesium
Hardness
Iron
Tannins
Lead
Fluoride
Radium
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In order to correctly size any water softener, a water analysis has to be completed. The water analysis will determine what minerals, if any are in the water supply and at what levels. Only then can a machine be sized correctly. The image below represents a typical water softener set up. Depending on your water quality, the machine installed could be larger or smaller or may even have two mineral tanks. Before purchasing any water treatment system, get your water tested.
Neptune Water Systems Ltd. Utilizes the newest technology available.
Our 255/940 Autotrol valves are the best in the industry today. Click here to see why.
Check out our 255/960 Electronic Demand Autotrol Valve.
Each and every water softener we install is equipped with the Patented Turbulator for longer resin life. Click here to check out the Autotrol® Turbulator.
Standard Features
255/940 Timer Valve
255/940 Service Manual
12v Transformer
3/4in. NORYL Pipe Boss
1 in. Distributor with patented Turbulator
for longer resin life.
18in. Polyethylene Brine Tank
By-pass with ¾" or 1" tail pieces
255 air check
High-capacity Resin
Polyethylene lined & Fiberglass wound Mineral Tank
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Optional Features
Pipe Boss Options:-1in. NORYL-3/4in. brass-1in. brass
7-Day Timer vs. 12 Day Timer
Drain overflow
Compression Adapters
Long Rinse Cam*
Extra Salt Cam*
15in. x 17in. or 11in. x 11in. Brine Tank
Brine Tank Overflow El
* Standard on units with 13in. & 14in. tanks
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Autotrol® Turbulator Specs